Rubber Liner series
Rubber Lining Plate is used to protect the cylinder from the direct impact and friction of grinding materials and steel balls. Meanwhile, different shapes of lifting bars are also used to adjust the motion state of the mixture and grinding body, so as to enhance the grinding body's crushing effect on materials. It is helpful to improve the grinding efficiency, increase the output and reduce the metal consumption. It is short for the rubber lining board of the two ends and cylinder used by the ball mill, also known as the rubber lining and rubber lining. Rubber lining board adopts special formula, after high pressure vulcanization treatment, wear resistance is greatly improved service life is 1.5-2 times of the fierce steel lining board, rubber's unique elastic buffer greatly reduces the fierce impact force. The whole set of machine rubber lining board is composed of cylinder lining board, cylinder lifting strip (also known as lamination) and other parts.
Nylon Bush
PE Engineering Plastics
Ceramic Tile Lined Pipe
Features:
1. Low energy consumption
2, high wear resistance, impact resistance
3. Low noise
4, easy to install
5, corrosion resistance
Performance Parameters:
Rubber parameters of wet mill
Project unit Index
Tensile strength MPa > 22
Elongation at break % > 500
Permanent deformation % ≤25
Hardness of Sauer A 65±5
Wear reduction Cm³/1.61km ≤0.18
Operating temperature < 120 ℃
Mixer, ball - making rubber parameters
Project unit Index
Tensile strength MPa > 16
Elongation at break % > 300
Cracking strength MPa > 4
Hardness of Sauer A 60±5
Wear reduction Cm³/1.61km ≤0.2
Operating temperature < 100 ℃
Application: in the steel industry of cylinder mixer, granulating machine, ring cooling machine, embellishment mill, ball mill, desulfurization mill and other equipment.
The common applications of rubber wear-resistant plate are:
• Chute liner
• Concrete mixer
• Drum type peeling machine
• Feeder liner
• Hopper liner
• Cylinder pelletizing machine
• silo liner
• Roll bushing board
• Tank liner
• Truck bucket liner
• Feed cylinder liner
• Scrubbing machine
• Prone to wear and noise from any other application
Optimal design
Our rubber wear-resistant panels are designed to maximize performance and minimize maintenance downtime.
We can customize the liner according to your operating data and production objectives. In addition, selected designs can be evaluated in advance by simulating liner performance.
High reliability
Rubber wear-resistant plates are manufactured by the company, and strict quality control procedures are implemented in each stage of research, development, design and production. This makes the whole supply chain can ensure stable, uniform high quality.
Precise dimensions and precision tolerances ensure that rubber wear-resistant plates meet your needs.
Combination of materials, better performance
We offer a variety of different types of wear plates, spare parts and services. In some applications, the best performance can be achieved through a combination of different materials.
Rubber, metal, ceramic and polyurethane each have their advantages, and each material is used where it can best exert its properties. If desired, wear-resistant plates can also be manufactured from composite materials to be fully suited to the desired application.
To enhance the wear resistance of a ball mill, you can consider embellishing the mill liner with wear-resistant lining boards. These lining boards are designed to protect the inner surface of the ball mill cylinder from abrasion and impact caused by the grinding media and the processed materials. Here's an overview of the process and benefits:
-
Material Selection: Wear-resistant lining boards are commonly made of high-quality materials such as high chromium cast iron, alloy steel, or rubber with embedded ceramic inserts. These materials offer excellent abrasion resistance and toughness to withstand the grinding forces and impact within the ball mill.
-
Design and Installation: The lining boards are typically designed in various shapes and sizes to cover the inner surface of the mill cylinder. They are installed in multiple layers to ensure comprehensive coverage and maximum protection. The installation process may involve bolting, welding, or bonding the lining boards to the mill shell.
-
Wear Resistance: The primary purpose of embellishing the mill liner with wear-resistant lining boards is to increase the wear resistance of the ball mill. The lining boards act as a sacrificial layer that wears down gradually, protecting the underlying mill shell from excessive wear and damage.
-
Extended Service Life: By incorporating wear-resistant lining boards, the service life of the ball mill can be significantly extended. The lining boards provide a durable barrier that resists wear, reducing the frequency of liner replacements and minimizing downtime for maintenance.
-
Improved Grinding Efficiency: A well-designed and properly installed wear-resistant lining board can enhance the grinding efficiency of the ball mill. By reducing the wear on the mill shell and optimizing the movement of the grinding media, the mill can operate more efficiently, resulting in improved productivity and energy savings.
-
Noise Reduction: The rubber or composite materials used in some lining boards also contribute to noise reduction by absorbing vibrations and minimizing the impact noise generated during the grinding process. This can create a quieter working environment.